Medical Device
Manufacturing
THE TRADE PAPER OF THE FACTORY FLOOR
Z-2087-2017Class II

Gp161r; Elan 4 1-Ring Diamond Burr Coarse D2.0; Gp162r; Elan 4 1-Ring Diamond Burr+ Coarse D2.0; Gp163r; Elan...

Aesculap Inc / initiated 2017-03-28 / Terminated / root cause: manufacturing process

Aesculap Implant Systems LLC began a recall of GP161R; ELAN 4 1-RING DIAMOND BURR COARSE D2.0; GP162R; ELAN 4 1-RING DIAMOND BURR+ COARSE D2.0; GP163R; ELAN 4 1-RING DIAMOND BURR COARSE D2,3; GP164R; ELAN 4... on . FDA classified it as Class II and gives the reason as "Diamond particulates may break off the burr and fall into the surgical site. If the particles are not detected and are not removed from the surgical site a foreign body reaction may occur. These particulates could also...". As of , the recall status on record is Terminated, and MDM tags the root cause as manufacturing process.

Recall record

Recall number
Z-2087-2017
Classification
Class II
Status
Terminated
Initiated
Posted
Terminated
Recalling firm
Aesculap Inc
Product
GP161R; ELAN 4 1-RING DIAMOND BURR COARSE D2.0; GP162R; ELAN 4 1-RING DIAMOND BURR+ COARSE D2.0; GP163R; ELAN 4 1-RING DIAMOND BURR COARSE D2,3; GP164R; ELAN 4 1-RING DIAMOND BURR+ COARSE D2,3; GP165R; ELAN 4 1-RING DIAMOND BURR COARSE D3,0; GP166R; ELAN 4 1-RING DIAMOND BURR+ COARSE D3,0; GP167R; ELAN 4 1-RING DIAMOND BURR++ COARSE D3,0; GP168R; ELAN 4 1-RING DIAMOND BURR COARSE D4,0; GP169R; ELAN 4 1-RING DIAMOND BURR COARSE D5,0; GP170R; ELAN 4 1-RING DIAMOND BURR COARSE D6,0; GP173R; ELAN 4 1-RING DIAMOND BURR X-COARSE D3,0; GP174R; ELAN 4 1-RING DIAMOND BURR X-COARSE D4,0; GP175R; ELAN 4 1-RING DIAMOND BURR X-COARSE D5,0; GP176R; ELAN 4 1-RING DIAMOND BURR X-COARSE D6,0; GP177R; ELAN 4 1-RING DIAMOND BURR X-COARSE D7,0; GP328R; ELAN 4 2-RING DIAMOND BURR X-COARSE D4.0; GP329R; ELAN 4 2-RING DIAMOND BURR X-COARSE D5.0; GP330R; ELAN 4 2-RING DIAMOND BURR X-COARSE D6.0; Product Usage: The ELAN 4 motor system and the Hi-Line XS handpiece are intended for high speed cutting, sawing, drilling and manipulation of soft tissue and bone in the fields of Spine, ENT, Neuro, and Maxillofacial Surgery.
Product code
GEY Motor, Surgical Instrument, Ac-Powered
Reason for recall
Diamond particulates may break off the burr and fall into the surgical site. If the particles are not detected and are not removed from the surgical site a foreign body reaction may occur. These particulates could also lead to mechanically induced soft tissue damage.
Root cause tag
manufacturing process
FDA root cause
Process control
Action
On April 7, 2017 8 Hospitals, 3 distributors and 11 sales reps were sent an Urgent Medical Device Recall Notification letter. Letters were sent UPS overnight. Customers were asked to immediately discontinue use and return the product to Aesculap, Inc.
Quantity in commerce
Total of all burrs - 608 units
Distribution
US Nationwide distribution - CA, IL, NY, PA, TN, TX
Product codes and lots
Model numbers COARSE:  GP161R ; GP162R ; GP163R ; GP164R ; GP165R ; GP166R ; GP167R ; GP168R ; GP169R ; GP170R ;  Model numbers X-Course: GP173R ; GP174R ; GP175R ; GP176R ; GP177R ; GP328R ; GP329R ; GP330R ;

Enforcement reports

One row per recalled product line
FDA enforcement reports joined to recall event Z-2087-2017
Recall numberClassStatusVoluntary or mandatedReport dateClassified
Z-2087-2017Class IITerminatedVoluntary: Firm initiated
Z-2088-2017Class IITerminatedVoluntary: Firm initiated
Z-2089-2017Class IITerminatedVoluntary: Firm initiated