Medical Device
Manufacturing
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Z-1742-2022Class II

ZAP-X Radiosurgery System

Zap Surgical Systems Inc. / initiated 2022-07-05 / Open, Classified / root cause: software

Zap Surgical Systems began a recall of ZAP-X Radiosurgery System on . FDA classified it as Class II and gives the reason as "Software issue identified in cases of initial patient setup with large (greater-than-or-equal-to 1.5 degrees) rotational deviations, between digitally reconstructed radiographs, and pre-delivery X-ray images. In these...". As of , the recall status on record is Open, Classified, and MDM tags the root cause as software.

Recall record

Recall number
Z-1742-2022
Classification
Class II
Status
Open, Classified
Initiated
Posted
Recalling firm
Zap Surgical Systems Inc.
Product
ZAP-X Radiosurgery System
Product code
IYE Accelerator, Linear, Medical
Reason for recall
Software issue identified in cases of initial patient setup with large (greater-than-or-equal-to 1.5 degrees) rotational deviations, between digitally reconstructed radiographs, and pre-delivery X-ray images. In these cases the transitional alignment algorithm may incorrectly calculate the new treatment table offset values, leading to an incorrect position for the subsequent treatment isocenter.
Root cause tag
software
FDA root cause
Software design
Action
On 7/05/22 correction notices were distributed to customers who were told that revised software to address the recall issue would be supplied. Until the firm supplies the revised software follow the following steps to ensure accurate treatment delivery: 1) After using auto-align ensure initial patient setup (prior to treating the first isocenter), has rotational deviations of less than plus-minus 1.5 degrees in each dimension. 2) Prior to commencement of each isocenter beam delivery, verify that rotational deviations remain below plus-minus 1.5 degrees. - Additionally, visually verify patient alignment using image overlay before each subsequent isocenter. 3) Use "auto-align" in cases where the observed rotation deviations exceed plus-minus 1.5 degrees. This will correct the offset to within specifications. 4) Be reminded of the following warning message from IFU E0920-00004 Rev. G Page 49: "Warning: Safe and effective treatment requires accurate patient positioning. It is your responsibility to confirm the final alignment. Carefully observe the KV image and it's correction to the DRR image." The software correction will: - Correct the defect in the transitional alignment algorithm. - Revise the user interface to provide the capability to trend computed rotations in real time during treatment, to better aid the user in identifying possible alignment errors. Customers with additional questions can contact the firm at +1 (408) 933-8477, [email protected]
Quantity in commerce
8
Distribution
Worldwide distribution - US Nationwide distribution in the states of AZ, MD, FL, CO and the countries of DEU, CHE, JPN.
Product codes and lots
UDI-DI: 00860183001504, Serial Numbers, ZUC17152, ZUC17153, ZUC18155, ZUC20157, ZUC20158, ZUC20156, ZUC21161, ZUC21162, using Treatment Delivery Software Version: 1.8.53

Enforcement reports

One row per recalled product line
FDA enforcement reports joined to recall event Z-1742-2022
Recall numberClassStatusVoluntary or mandatedReport dateClassified
Z-1742-2022Class IIOngoingVoluntary: Firm initiated