Medical Device
Manufacturing
THE TRADE PAPER OF THE FACTORY FLOOR
Z-1608-2024Class II

NexGen CR-Flex Femoral Component, Size E and Size E Minus (E-). Component of the NexGen CR-Flex Porous Femur...

Zimmer GmbH / initiated 2024-03-28 / Open, Classified

Zimmer, Inc. began a recall of NexGen CR-Flex Femoral Component, Size E and Size E Minus (E-). Component of the NexGen CR-Flex Porous Femur System on . FDA classified it as Class II and gives the reason as "Out of specification violation of devices that results in a gap existing within the fixture that presses the fiber metal pad to the substrate, causing the pad to not fully bond to the substrate". As of , the recall status on record is Open, Classified.

Recall record

Recall number
Z-1608-2024
Classification
Class II
Status
Open, Classified
Initiated
Posted
Recalling firm
Zimmer GmbH
Product
NexGen CR-Flex Femoral Component, Size E and Size E Minus (E-). Component of the NexGen CR-Flex Porous Femur System.
Product code
JWH Prosthesis, Knee, Patellofemorotibial, Semi-Constrained, Cemented, Polymer/Metal/Polymer
Reason for recall
Out of specification violation of devices that results in a gap existing within the fixture that presses the fiber metal pad to the substrate, causing the pad to not fully bond to the substrate.
FDA root cause
Process change control
Action
Consignees were sent an URGENT MEDICAL DEVICE RECALL notification dated 3/28/24. Distributors are to review the provided notification, notify the appropriate team members of the contents of the notification, locate and quarantine affected product in your inventory, return all affected product from the respective distributorship and affected hospitals to Zimmer by submitting an Inventory Return Certification Form to [email protected] (international returns are to be coordinated by emailing [email protected]), and retain a copy of the Inventory Return Certification and product returns forms. Risk Managers are to review the provided notification, notify the appropriate team members of the contents of the notification, locate and quarantine affected product in your inventory with the assistance of a Zimmer Biomet sales representative, the Zimmer Biomet sales representative will remove affected devices from consignee facilities, return the provided Certificate of Acknowledgement to [email protected], and retain a copy of the acknowledgement form for your records. Surgeons are to review the provided notification, complete the provided Certificate of Acknowledgement to [email protected], retain a copy of the acknowledgement form for your records; there is no specific patient monitoring instructions related to this recall. Consignees with any questions are to contact Customer Service at 574-371-3071 from Monday through Friday between the hours of 8:00 am and 5:00 pm EST.
Quantity in commerce
5,546 units
Distribution
Worldwide distribution - US Nationwide including the states of AK, AL, CA, FL, GA, IL, IN, KS, KY, MA, MD, ME, MI, MN, MO, NC, NH, NJ, NM, NY, OH, OK, OR, PA, SC, TN, TX, VA, WA, WI and the countries of Australia, Canada, Japan, Netherlands.
Product codes and lots
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(01)00889024207790(17)331111(10)66324849, (01)00889024207790(17)331126(10)66324846, (01)00889024207806(17)331127(10)66324856, (01)00889024207790(17)331201(10)66324852, (01)00889024207806(17)331203(10)66324862, (01)00889024207790(17)331208(10)66378806, (01)00889024207790(17)331212(10)66364015, (01)00889024207820(17)340110(10)66378834, (01)00889024207806(17)340113(10)66364020; Lot Code: 64115713, 64175075, 64175076, 64175073, 64138317, 64175074, 64194991, 64202116, 64178998, 64179054, 64202117, 64179043, 64194989, 64178996, 64178997, 64179023, 64178999, 64179043R, 64194989R, 64202115, 64226003, 64226007, 64226008, 64220651, 64226001, 64226006, 64202119, 64226002, 64202118, 64254389, 64254390, 64226077, 64226078, 64226009, 64226076, 64254387, 64254388, 64261032, 64226129, 64242244, 64254386, 64226076R, 64254386R, 64254387R, 64261030, 64275592, 64275434, 64261033, 64261035, 64261031, 64275593, 64261029, 64275538, 64275540, 64261037, 64261036, 64275537, 64275435, 64275433, 64275541, 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64825317, 64808824, 64808826, 64808835, 64827305, 64827304, 64808843, 64808850, 64808849, 64808858, 64808839, 64808866, 64808878, 64808873, 64808879, 64808887, 64808893, 64928262, 64928265, 64928264, 64827306, 64928273, 64928272, 64928279, 64928281, 64928290, 64928292, 64928301, 64928310, 64928316, 64928312, 64928325, 64928326, 64928337, 64928336, 64928345, 65038141, 65038133, 65038134, 65038135, 65038145, 65038144, 65038149, 65038142, 65038150, 65038154, 65038158, 65038140, 65038159, 65038162, 65038168, 65038169, 65038170, 65038171, 65038178, 65038182, 65038179, 65038137, 65038138, 65038139, 65038136, 65081582, 65081588, 65081597, 65117638, 65117642, 65117654, 65203277, 65203273, 65117670, 65117659, 65203270, 65203271, 65203283, 65203279, 65117658, 65117669, 65117682, 65346422, 65356469, 65356467, 65384861, 65397002, 65403274, 65410849, 65416980, 65416982, 65424129, 65439425, 65439423, 65439427, 65447051, 65447049, 65460281, 65474103, 65486266, 65521956, 65559114, 65559112, 65573605, 65573604, 65602373, 65594083, 65602376, 65611118, 65696513, 65617532, 65625154, 65751453, 65738055, 66005557, 66005559, 11025242, 66005554, 66324843, 66324859, 66324849, 66324846, 66324856, 66324852, 66324862, 66378806, 66364015, 66378834, 66364020.

Enforcement reports

One row per recalled product line
FDA enforcement reports joined to recall event Z-1608-2024
Recall numberClassStatusVoluntary or mandatedReport dateClassified
Z-1608-2024Class IIOngoingVoluntary: Firm initiated